Wirtgen Group

  • LARGE MILLING MACHINES
  • SOIL STABILIZERS AND COLD RECYCLERS
  • HOT RECYCLERS
  • SURFACE MINERS
  • SLIPFORM PAVERS
  • ASPHALT PAVERS
  • COMPACTORS & ROLLERS
  • CRUSHERS & SCREENS
  • TRANSPORTABLE ASPHALT MIXING PLANTS TYPE TBA
  • MOBILE HOT MIX ASPHALT PLANTS

To ensure the removal of the surfacing at the precisely specified height, the levelling system continuously compares the actual milling depth with the pre-set setpoint value and ensures that the latter is complied with

Compact large milling machine that can optionally be fitted with milling drums of 1.20 m or 1.50 m working width, enabling the W 150 to be used for a variety of different applications: milling large surfaces, removing pavement layers at full depth, or levelling. The machine can optionally be equipped with the new Wirtgen LEVEL PRO levelling system.

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Powerful, compact cold milling machine mounted on crawler tracks. For the removal of individual pavement layers or complete carriageway structures at depths of up to 32 cm in one single pass. Powerful engine. Front loading of the milled material via the two-stage conveyor system. Machine’s low weight ensures easy transport.

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Compact large milling machine that can be equipped with milling drum assemblies of 1.50 m, 2.0 m or 2.20 m working width. Three selectable milling drum speeds enable a broad range of applications: large-scale surface course rehabilitation, complete pavement removal at full depth, fine milling, and many more. Automatic parallel machine alignment using PTS. Intelligent ISC track drive control for maximum traction. Low operating cost due to the WIDRIVE machine management system. Milling machine can be equipped with the Wirtgen LEVEL PRO levelling system.

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Powerful, compact cold milling machine mounted on crawler tracks for the removal of individual pavement layers or complete carriageway structures at depths of up to 32 cm in one single pass. The powerful engine, large tracks and generously dimensioned conveyor system ensure high daily production rates.

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The W 200 H / W 200 Hi cold milling machine from Wirtgen offers a working width of 2.1 m, enabling it to complete all types of large-scale rehabilitation jobs quickly and at low cost. It is the ideal candidate especially for large, high-profile projects carried out in restricted space conditions where, for example, the milling machine needs to travel along with the flowing traffic.+ Download Catalogue

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Compact large milling machine that can be equipped with milling drum assemblies of 1.50 m, 2.0 m or 2.20 m working width. Fuel-saving drive concept with two diesel engines. Three selectable milling drum speeds enable a broad range of applications: large-scale surface course rehabilitation, complete pavement removal at full depth, fine milling, and many more. Automatic parallel machine alignment using PTS, intelligent ISC track drive control for maximum traction, and low operating cost due to the WIDRIVE machine management system. The milling machine can be equipped with the Wirtgen LEVEL PRO levelling system.

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The power package is not only ideally suited to comply with legal provisions regarding the maximum total weight of oversize transports but with its milling performance of 900 tonnes per hour also fully meets the high performance requirements of milling contractors. WIDIRVE machine managment system, which greatly improves operator comfort, electronic ISC travel drive control, PTS system (short for “parallel to surface”) and a choice of three different milling drum speeds.

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High-performance cold milling machine mounted on crawler tracks for the removal of pavement structures on roads and airports at full depth. The milled material is loaded via the machine’s two-stage, front loading conveyor system.

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The finely graduated Wirtgen WR series includes a tailored solution for any soil stabilization and cold recycling job. As a result, these machines are ideally suited to the powerful, large-scale stabilization of ground with insufficient bearing capacity. The stabilization process converts poor-quality soil into a premium construction material. Cement, lime and water are possible additives or binding agents.

The cold recycler and soil stabilizer truly comes into its own on confined sites, thanks to its impressive manoeuvrability. Requiring no special transportation permit, it is ideal for one-day jobs. It has a large, laterally displaceable, glazed cab, camera system and a driver’s seat which can be swivelled through 90 degrees to ensure an optimum view of the machine and the job site.

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The WR 240 / WR 240i is the all-rounder of the Wirtgen fleet. Thanks to its large working width and working depth and its high milling output and mixing capacity the WR 240 / WR 240i offers maximum flexibility for all soil stabilization and cold recycling applications.

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The WR 250 is a heavy-duty machine for particularly demanding applications. Thanks to its immense milling output and mixing capacity, the W250 can tackle even the toughest soil stabilization tasks and pulverize hard asphalt. With a host of advantages to recommend it, the WR 250 represents the yardstick when it comes to handling the greatest challenges in soil stabilization and cold recycling.

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Many different kinds of surface damage like wheel ruts, cracking, poor skid resistance or pavement irregularities are removed effectively at depths of up to 4 cm. Provided the subgrade is still intact and stable, the Remixer 4500 hot recycler rehabilitates such pavements quickly, economically and in line with ecological principles. In just a single pass, this compact large machine removes the preheated surface course, mixes it with new asphalt and binding agents as and when required, and places it again immediately thereafter. The end result of this innovative in-situ processing method is a new, high-quality layer with the same performance characteristics as a surface course produced using a conventional process.

Hot recycler for large-scale rehabilitation of bituminous bound road pavementsThe recycler’s working width is continuously adjustable both for taking in and placing the pavement material recycled with binding agents and virgin mix.

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Nowadays, Wirtgen is the market leader in this segment, offering a technically mature product portfolio for opencast mining which has been tried and tested in operations around the globe. Wirtgen surface miners offer cutting widths ranging from 2.20 m to 4.20 m and cutting depths of between 20 cm and 83 cm. Wirtgen is the only manufacturer covering a scope of performance ranging up to 3,000 tonnes per hour with direct loading by conveyor belt.

Surface miner with mechanically driven cutting drum for mining coal and useful minerals with unconfined compressive strengths of up to 50 MPa. The miner can optionally be equipped for loading the mined material via a front-loading conveyor system with slewing and height-adjustable discharge conveyor or for working in windrowing mode.

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Mining soft rock at maximum production rates and economic efficiency – the 2200 SM 3.8 surface miner has been developed to meet exactly these criteria for success. The centrepiece of the compact, yet powerful machine is the 3.8 m-wide cutting drum which offers numerous innovative features. It cuts soft rock with unconfined compressive strengths of up to 35 MPa, such as coal or salt, in a highly productive process, depositing it in (three) windrows behind the machine.

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Surface miner with mechanically driven cutting drum for the selective mining of minerals with unconfined compressive strengths of up to 80 MPa. The surface miner is equipped with individually height-adjustable crawler tracks and a two-stage conveyor system.

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The hard rock version of this high-performance machine can mine rock with unconfined compressive strengths of up to 80 MPa at a working depth of up to 650 mm. The surface miner is equipped with individually height-adjustable crawler tracks, a mechanically driven cutting drum in two different designs and a two-stage conveyor system.

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The soft rock version of this high-performance machine can mine rock with unconfined compressive strengths of up to 50 MPa at a working depth of up to 830 mm. The surface miner is equipped with individually height-adjustable crawler tracks, a mechanically driven cutting drum in two different designs and a two-stage conveyor system.

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Concrete mixers are typically used for delivering concrete into the slipform paver’s receiving hopper when paving in offset application. The concrete is transported to the offset mould in a continuous operation either via a slewable charging conveyor or via a slewable feeding auger. Electrically or hydraulically driven vibrators are installed in the mould in accordance with customer specifications. They are capable of compacting concrete material of many different grades uniformly by means of high-frequency vibrations. The paving mould produces the monolithic profile while the slipform paver moves forward, producing a concrete structure of uniform, superior quality and excellent finish.

Flexible slipform paver for paving monolithic profiles in offset application. The offset mould can be positioned flexibly on either side of the machine, within or beyond the chassis. Transport poses no problem due to the machine’s compact design.

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The compact SP 25 / SP 25i slipform paver is an extremely versatile multipurpose machine for highquality concrete paving operations. In addition to paving a most diverse range of offset profi les, the SP 25 / SP 25i achieves perfection also in paving narrow roads, agricultural and bicycle paths, canals and gutters of different sizes in inset application.

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Multi-purpose slipform paver for paving concrete slabs at widths of up to 6.00 m. The SP 500 can be equipped with dowel bar inserter (DBI) and finishing equipment. The machine is capable of paving monolithic profiles in offset application.

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The universal class stands out through excellent manœuvrability and is a versatile tracked paver of the Universal Class. Highly efficient drive units are installed providing for particularly economical and eco-friendly operation

The VÖGELE SUPER 1800 class is legendary. No other asphalt paver enjoys greater popularity amongst professional road building contractors the world over. When developing the SUPER 1800-3i, it was possible to retain the dimensions of the previous model, despite the introduction of entirely new drive technology. As a result, the new paver in the Universal Class follows on from its predecessor seamlessly, offering all of the latter’s time-tested advantages. When developing this road paver, a special focus was on ergonomic, economic and ecological aspects. The “VÖGELE EcoPlus” package, for instance, significantly reduces both fuel consumption and noise levels.Maximum pave width 10m
Laydown rate up to 700 tonnes/h
Transport width 2.55m
The ”PaveDock Assistant“ enhances process safety during transfer of the mix
ErgoPlus 3 with a number of additional ergonomic and functional advantages
Powerful Cummins engine of the very latest generation
”VÖGELE EcoPlus“ low-emissions package significantly reduces fuel consumption and noise levels
AutoSet Plus“ functions permit a quick and safe move of the paver on the job site and the saving of individual paving programs
Sprung “PaveDock” push-rollers reliably absorb all jolts from the feed vehicle

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A compact powerhouse, more manoeuvrable and versatile than its predecessor, the new SUPER 1600-3i is simply unbeatable. This typical member of the Universal Class handles medium to large paving projects with ease. It owes its excellent manoeuvrability to its high-quality drive components as well as its extremely compact design. This paver is powerful, reliable and efficient, even when operating under extremely cramped and complicated job site conditions.Maximum pave width 7.5m*
Maximum laydown rate up to 600 tonnes/h
Transport width 2.55m
The ”PaveDock Assistant“ enhances process safety during transfer of the mix
ErgoPlus 3 with a number of additional ergonomic and functional advantages
Powerful Cummins engine of the very latest generation
”VÖGELE EcoPlus“ low-emissions package significantly reduces fuel consumption and noise levels
”AutoSet Plus“ functions permit a quick and safe move of the paver on the job site and the saving of individual paving programs
Sprung “PaveDock” push-rollers reliably absorb all jolts from the feed vehicle
*Pave widths of 7m and 7.5m are possible with extra equipment (available upon request).

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The SUPER 1603-3i wheeled paver is an all-rounder with great mobility. Thanks to its compact dimensions and the new “Pivot Steer” feature, the paver stands out through excellent manoeuvrability and is ideal for a variety of different applications.Thanks to ErgoPlus 3, the VÖGELE system for paver handling, operators have never had it so good in terms of simplicity and ease of operation.Maximum pave width 7m
Maximum Laydown rate up to 600 tonnes/h
Transport width 2.55m
The ”PaveDock Assistant“ enhances process safety during transfer of the mix
ErgoPlus 3 with a number of additional ergonomic and functional advantages
Powerful Cummins engine of the very latest generation
”VÖGELE EcoPlus“ low-emissions package significantly reduces fuel consumption and noise levels
”AutoSet Plus“ functions permit a quick and safe move of the paver on the job site and the saving of individual paving programs

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The SUPER 1803-3i is the most powerful wheeled paver in the range of VÖGELE products. At a high level of perfection, it combines features such as sturdy and reliable material handling, large pave widths up to 8m, excellent mobility and easy transfer under its own power. When developing this road paver, a special focus was on ergonomic, economic and ecological aspects.Maximum pave width 8m
Laydown rate up to 700 tonnes/h
Transport width 2.55m
The ”PaveDock Assistant“ enhances process safety during transfer of the mix
ErgoPlus 3 with a number of additional ergonomic and functional advantages
”VÖGELE EcoPlus“ low-emissions package significantly reduces fuel consumption and noise levels
”AutoSet Plus“ functions permit a quick and safe move of the paver on the job site and the saving of individual paving programs
Powerful Cummins engine of the very latest generation

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Modern technology, pleasing design, brilliant performance and a good quantity of comfort are the outstanding characteristics of the innovative compactor series, the series 3000. It is a synthesis of functionality and ergonomics. Under the unmistakable silhouette hides technology which sets new milestones.

Compactor with vibratory padfoot drum
3-point swivel joint for optimum driving comfort
Optimum ease of maintenance, long service intervals
Ergonomic driver seat for perfect all-round visibility
Excellent hill climbing ability via self-locking differential
Hydrostatic steering
Clear information display

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Compactor with vibratory padfoot drum
3-point swivel joint for optimum driving comfort
Optimum ease of maintenance, long service intervals
Ergonomic driver seat for perfect all-round visibility
Excellent hill climbing ability via self-locking differential
Hydrostatic steering
Clear information display

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Compactor with vibratory smooth roller drum
3-point swivel joint for optimum driving comfort
Optimum ease of maintenance, long service intervals
Ergonomic driver seat for perfect all-round visibility
Excellent hill climbing ability via self-locking differential
Hydrostatic steering
Clear information display

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Compactor with vibratory smooth roller drum
3-point swivel joint for optimum driving comfort
Optimum ease of maintenance, long service intervals
Ergonomic driver seat for perfect all-round visibility
Excellent hill climbing ability via self-locking differential
Hydrostatic steering
Clear information display

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The track mounted jaw crushers of the MOBICAT series are characterised by their uncompromising design and sturdiness. The outstanding overall performance of the machines results from the harmonious interplay of all components. In this way, MOBICAT machines provide a variety of innovative solutions with regard to efficiency, availability, versatility and, last but not least, the quality of the end product.

Smallest jaw crusher in the MOBICAT model range, the design of which is heavily based on the MC 110 R and its appearance is also very similar. It also impresses with its familiar diesel-direct-electric drive concept, which is already used in the other EVO plants. With the overall smaller system dimensions, the crusher inlet size is 950 x 550 mm, and a weight of approx. 30 tons, it is much easier to transport than the MC 110 R. Nevertheless, it manages feed capacities of up to 200 t/h and is available with options. It can also be optimally adapted to the needs of customers in the contractor market.

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Mobile jaw crusher from the new EVO generation with diverse possibilities of use, ideal for requirements in the Contractor area. The jaw crusher has an inlet opening measuring 1100 mm x 700 mm and achieves a maximum feed capacity of 300 t/h, its diesel direct drive ensures excellent efficiency. Primary screening through slotted grate in the feeder trough. Hopper walls integrated in the chassis and a fully hydraulic crushing gap adjustment guarantee quick setup times.

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Classical plant for stone crushing which is, however, also well suited for concrete recycling. The standard vibrating discharge chute below the crusher reduces wear and tear on the belt of the main discharge conveyor, thus considerably increasing the plant’s operational safety. The plant’s exclusively electrical drives (with the exception of travel drive and gap width adjustment) enable it to be operated with tremendous economic efficiency, which can be improved even further by optional connection to an external power source.

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The overall design, drive concept and performance of this primary crushing plant have been specifically tailored to the requirements of quarry use. The SStR 1250 x 1000 jaw crusher weighs as much as 49 tons, is equipped with an especially long crushing jaw, and has a drive power of 200 kW. The 540-kVA generator produces sufficient energy during the crushing operation to drive additional external consumers, such as vibrating screens, a lighting system or mobile conveyor belts.

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The MC 140 Z specializes in high annual production quantities and large feed sizes. This is achieved just as much by the massive double-deck heavy-duty screen, which has a length of more than three metres, as by the powerful 440 kW diesel engine. Weighing 57 tons, the single-jaw crushing unit is capable of processing feed material of up to 1,300 x 1,000 mm in size, and of achieving production rates of up to 700 t/h depending on the feed material to be processed.

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The transportable asphalt mixing plant Type TBA is the Benninghoven designation for an asphalt plant range that without compromising output, quality, environment or operation cost efficiency, still affords a high degree of mobility with production up to 320 t/h. The plant subassemblies are mainly of container size dimension with crane sling points incorporated for ease of transport loading and erection. Construction on site is carried out without the need for fixed foundations. All assemblies are prewired and piped ready for operation and connected to the last technology computer control system by simply plug and socket connection. Generously dimensioned access platforms and stairways provide easy access for all inspection and service requirements.

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The line of hot mix asphalt plants aims at catering to the increasing market of contractors producing asphalt continuously and serving medium to large size construction sites.

The KOMPAKT line of asphalt plants offers the best sizing in the market, as well as reduced costs and low maintenance rates. An external mixer ensures efficient recovery of aggregates, and together with the counter-flow dryer, these two provide high-quality mixtures. Moreover, a simple and compact control system enables efficient operation by means of automatic and manual drives. The position of the control cabin also provides great visibility of the process, thus reducing the need for large operation teams.

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High discontinuous production with precise dosing of aggregates and PAC, which provides better quality mixture in any type of asphalt plant.

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The asphalt plants from the Counterflow Advanced Series combine a fully mobile structure to the continuous production concept of counter-flow drying and external mixing by a pug-mill, resulting in a mixture quality compared to batch plants. The PAC is not exposed to high temperatures, allowing the asphalt batch to last longer and offer higher quality. It is a line of versatile and reliable equipment that can be adapted to different materials and weather conditions.

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The iNOVA series counter flow asphalt plant represent the most modern technology in asphalt mix production. New chassis and suspension to offer better stability on the road. Four dosing bins, with individual weighing system, all in just one mobility. New dryer to even more efficient drying and lower fuel consumption. Possibility to use RAP, 10% or 50%, depending on the configuration. New, more robust mixer, with dry mix step. New automation control, with diagnose system and remote monitoring.

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The asphalt plants from the Counterflow Advanced Series combine a fully mobile structure to the continuous production concept of counter-flow drying and external mixing by a pug-mill, resulting in a mixture quality compared to batch plants. The PAC is not exposed to high temperatures, allowing the asphalt batch to last longer and offer higher quality. It is a line of versatile and reliable equipment that can be adapted to different materials and weather conditions.

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The asphalt plants from the Counterflow Advanced Series combine a fully mobile structure to the continuous production concept of counter-flow drying and external mixing by a pug-mill, resulting in a mixture quality compared to batch plants. The PAC is not exposed to high temperatures, allowing the asphalt batch to last longer and offer higher quality. It is a line of versatile and reliable equipment that can be adapted to different materials and weather conditions.

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