HENSLEY

  • EXCAVATORS
  • DOZERS
  • WHEEL LOADERS
  • CABLE SHOVELS
  • EXCAVATOR ATTACHMENTS
  • HYDRAULIC BREAKERS
  • WHEEL LOADER ATTACHMENTS
  • XCENTRIC RIPPER
  • BLADES
  • XS G.E.T. PRODUCTS
  • DURA G.E.T. PRODUCTS
  • BI-METALLIC G.E.T. PRODUCTS
  • CAST LIP G.E.T. PRODUCTS

Hensley has been designing, engineering and manufacturing safe, reliable and productive G.E.T., wear parts and attachments for excavators for more than 60 years. Our innovative and proprietary designs help increase productivity, reduce costs and improve safety.

Hensley has been designing, engineering and manufacturing safe, reliable and productive G.E.T., wear parts and attachments for excavators for more than 60 years. Our innovative and proprietary designs help increase productivity, reduce costs and improve safety.XS (Extreme Service)XS is Hensley’s patented system of ground engaging tools that takes strength, durability, performance and productivity to the extreme. Our engineers have analyzed where and how your machines work, and designed a system with a wide range of safe, economical and hard-working solutions. The XS System components deliver maximum wear and value to every application.Direct Replacement Parts
Hensley offers a complete line of direct replacement parts for mining G.E.T., and a wide selection of replacement parts for OEMs to be used with Hensley excavator buckets and most other bucket brands. We also offer our Dura brand as a high quality and low cost alternative.Sidecutters
Hensley sidecutters are designed to protect buckets and improve productivity. Standard bolt-on sidecutters cut clearance for the bucket and expand bucket capacity. Strike-off sidecutters protect the bucket cheek plates without cutting additional clearance. Beyond Hensley’s proprietary products, direct replacements are available for Caterpillar and Esco-style buckets including extension plates. Hensley also offers a universal J-bolt sidecutter that can be retrofitted to any bucket regardless of bolt hole pattern.Shrouds
Protecting your excavator bucket from abrasive wear prolongs its life and protects your investment. Hensley offers a huge assortment of wear shrouds.Lip Shrouds Without lip shrouds, the leading edge of the bucket is exposed to constant abrasive wear. Hensley has a wide range of universal lip shrouds available in weld-on, and J-bolts styles for virtually any machine.Vertical Shrouds Vertical shrouds protect the cheek plates of excavator buckets. Hensley offers a large selection of vertical shrouds with different styles and sizes to match a wide range of equipment. Proprietary systems are available to retrofit any bucket, with the convenience of a pin-on system. Universal weld-on shrouds and direct replacements are also available.Cast Corner Shrouds The bucket heel can be exposed to aggressive wear if not properly protected, resulting in premature bucket failure. Cast corner shrouds will prolong the life of a bucket by providing the necessary wear protection. Hensley offers a large selection of weld-on corner shrouds that can be easily added to any bucket subject to this type of wear.Laminite®
Laminite® delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime.

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Hensley has been designing, engineering and manufacturing safe, reliable and productive G.E.T., wear parts and attachments for mining excavators for more than 60 years. Our innovative and proprietary designs help increase productivity, reduce costs and improve safety.XS (Extreme Service)
XS is Hensley’s patented system of ground engaging tools that takes strength, durability, performance and productivity to the extreme. Our engineers have analyzed where and how your machines work, and designed a system with a wide range of safe, economical and hard-working solutions. The XS System components deliver maximum wear and value to every application.
TS Series
The TS Series teeth and adapters patented system is specially designed for the demands of hydraulic shovels and draglines. The system consists of a lip adapter base, base adapter, mechanical wear cap, intermediate adapter and tooth – a totally hammerless design that minimizes change-out time and maximizes productivity.Direct Replacement Parts
Hensley offers a complete line of direct replacement parts for mining G.E.T., and a wide selection of replacement parts for OEMs to be used with Hensley excavator buckets and most other bucket brands.Shrouds
Protecting buckets from abrasive wear prolongs bucket life and protects your investment. Hensley offers a huge assortment of wear shrouds.Lip Shrouds Without lip shrouds, the leading edge of the bucket is exposed to constant abrasive wear. Hensley has a wide range of universal lip shrouds available in weld-on, and J-bolts styles for virtually any machine.Wing Shrouds Wing shrouds protect the cheek plates of buckets. Hensley offers a large line-up of J-bolt wing shrouds with different styles and sizes to match a wide range of equipment. Upper and lower wing shrouds are mechanically attached for maximum protection and easy change-out.Laminite®
Laminite® delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime.Cast Lip
To achieve the highest levels of productivity, attachments must be designed smart and built strong. Hensley cast lip systems feature a streamlined design for better penetration. They are engineered of high quality steel for superior strength and wear resistance. Installation and replacement are safe and easy with the unique J-bolt pinning system.

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Hensley’s extensive line of ripper and edge protection systems offers a range of hard-working solutions for large dozers.

Hensley’s extensive line of ripper and edge protection products offers a range of safe, hard-working solutions for large dozers. Bolt-on EdgesA complete line of cast, bolt-on edge systems feature harder steel for longer life, and the best combination of impact and abrasion resistance. Available in both cast and rolled steel.End Bits
Either standard or heavy duty bits produced by steel available.Ripper Teeth
Multiple tip options to maximize both ear and penetration.Shank Guards
Mechanically attached lower ripper shank protection for mid to large size dozers.Weld-on Noses
Repairs of damaged or broken dozer shank noses from small to large size dozers.

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Hensley’s extensive line of ripper and edge protection systems offers a range of hard-working solutions for large dozers. Bolt-on EdgesA complete line of cast, bolt-on edge systems feature harder steel for longer life, and the best combination of impact and abrasion resistance. Available in both cast and rolled steel.End Bits
Either standard or heavy duty bits produced by steel available.Ripper Teeth
Multiple tip options to maximize both ear and penetration.Shank Guards
Mechanically attached lower ripper shank protection for mid to large size dozers.Weld-on Noses
Repairs of damaged or broken dozer shank noses from small to large size dozers.

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Even in the most extreme conditions, Hensley wear protection products deliver exceptional performance and value. Easy to assemble and install, Hensley G.E.T. and wear products reduce downtime and maximize productive uptime. The Hensley system for wheel loaders features J-Bolt Lip Shrouds and Bolt-On Segments, a quick, safe, longer-wearing alternative to weld-on shrouds. Like all J-Bolt products, they are easy to assemble and install, reducing downtime.

Even in the most extreme conditions, Hensley wear protection products deliver exceptional performance and value. Easy to assemble and install, Hensley G.E.T. and wear products reduce downtime and maximize productive uptime.The Hensley system for wheel loaders features J-Bolt Lip Shrouds and Bolt-On Segments, a quick, safe, longer-wearing alternative to weld-on shrouds. Like all J-Bolt products, they are easy to assemble and install, reducing downtime.XS (Extreme Service)XS is Hensley’s patented system of ground engaging tools that takes strength, durability, performance and productivity to the extreme. Our engineers have analyzed where and how your machines work, and designed a system with a wide range of safe, economical and hard-working solutions. The XS System components deliver maximum wear and value to every application.Direct Replacement Parts
Hensley offers a complete line of direct replacement parts for mining G.E.T., and a wide selection of replacement parts for OEMs to be used with Hensley loader buckets and most other bucket brands.Bolt-On Wear Runners
Hensley wear runners extend equipment life. Designed for end-to-end or side-to-side positioning on all
high-wear areas, they provide continuous protection against severe abrasion. Fast, easy change-out is made possible by the weld-on base and bolt-on runner design.Shrouds
Protecting buckets from abrasive wear prolongs bucket life and protects your investment. Hensley offers a huge assortment of wear shrouds.Lip Shrouds Without lip shrouds, the leading edge of a bucket is exposed to constant abrasive wear. Hensley has a wide range of universal lip shrouds available in weld-on, and J-bolts styles for virtually any machine.Vertical Shrouds Vertical shrouds protect the cheek plates of excavator and loader buckets. Hensley offers a large selection of vertical shrouds with different styles and sizes to match a wide range of equipment. Proprietary systems are available to retrofit any bucket and offer the convenience of a pin-on system that offers easy replacement. Universal weld-on shrouds and direct replacements are also available.Segments & Top Covers A full line available which consists of both rolled and cast steel versions of loaders lip protection for the major loader manufactures. The combination of bottom and top lip protections is provided by both segments and top covers.Laminite
Laminite delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime.

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Even in the most extreme conditions, Hensley wear protection products deliver exceptional performance and value. Easy to assemble and install, Hensley products for wheel loaders reduce downtime and maximize productive uptime.

XS (Extreme Service)
XS is Hensley’s patented system of ground engaging tools that takes strength, durability, performance and productivity to the extreme. Our engineers have analyzed where and how your machines work, and designed a system with a wide range of safe, economical and hard-working solutions. The XS System components deliver maximum wear and value to every application.

Direct Replacement Parts
Hensley offers a complete line of direct replacement parts for mining G.E.T., and a wide selection of replacement parts for OEMs to be used with Hensley loader buckets and most other bucket brands.

Bolt-On Wear Runners
Hensley wear runners extend equipment life. Designed for end-to-end or side-to-side positioning on all
high-wear areas, they provide continuous protection against severe abrasion. Fast, easy change-out is made possible by the weld-on base and bolt-on runner design.

Shrouds
Protecting loader buckets from abrasive wear prolongs bucket life and protects your investment. Hensley offers a huge assortment of wear shrouds.

Lip Shrouds Without lip shrouds, the leading edge of a bucket is exposed to constant abrasive wear. Hensley has a wide range of universal lip shrouds available in weld-on, and J-bolts styles for virtually any machine.

Wing Shrouds Wing shrouds protect the cheek plates of buckets. Hensley offers a large line-up of J-bolt wing shrouds with different styles and sizes to match a wide range of equipment. Upper and lower wing shrouds are mechanically attached for maximum protection and easy change-out.Laminite®

Laminite® delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime.

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Safe and easy to install in the field, Hensley’s hammerless fastening system for Whisler adapters eliminates the need for hammers. No lip modification is required for installation. The system fits existing Whisler lips with standard adapters.The XSC System features high usable wear material, high dipper fill rate, a 12 to 1 tooth-to-adapter ratio and a cost-saving reusable pin system. It is currently available for WH-10 and WH-12 and WH-8

Safe and easy to install in the field, Hensley’s hammerless fastening system for Whisler adapters eliminates the need for hammers. No lip modification is required for installation. The system fits existing Whisler lips with standard adapters.The XSC System features high usable wear material, high dipper fill rate, a 12 to 1 tooth-to-adapter ratio and a cost-saving reusable pin system. It is currently available for WH-10 and WH-12 and WH-8.

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Hydraulic excavators are among the most productive and versatile machines on the job site. But they’re only as good as the buckets and attachments that turn power and force into productivity and profits. Hensley offers a complete line of buckets for hydraulic excavators. Standard and high capacity buckets are available, along with specialty buckets for specialized materials and applications

Deliver a higher level of wear protection for abrasive soils, compact or dense clay, loose rock and gravel. Like HP Buckets, HPS feature a one-piece blade, side kick plate, full bottom wear plate and one-piece side plate, with a formed beam upper structure. The addition of horizontal wear strips on the bottom extends life in aggressively abrasive applications. The XS G.E.T. System comes standard. Optional sidecutters, strike-offs or weld-on vertical edge protectors are available.

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Ideal for utility work and for laying large pipe. It features teeth specially engineered for maximum performance. The round bottom is well suited to work in limestone, caliche-type materials, fracturable materials and soils compacted by deep frost.

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Research and real world experience have guided Hensley engineers to develop a range of economical, easy-to-use bucket protection products and accessories.

Weld-On Bucket Shrouds—Protect corner edges on excavators, loaders, face shovels and LHD scoop tram buckets. They’re cast for superior wear protection, and extended life for your equipment.

Lip Shrouds—Without lop shrouds, the leading edge of the bucket is exposed to constant abrasive wear. Hensley has a wide range of universal lip shrouds available in weld-on, and J-bolts styles for virtually any machine.

Vertical Shrouds—Vertical shrouds protect the cheek plates of excavator buckets. Hensley offers a large selection of vertical shrouds with different styles and sizes to match a wide range of equipment. Proprietary systems are available to retrofit any bucket, with the convenience of a pin-on system. Universal weld-on shrouds and direct replacements are also available.

Sidecutters/Strike-Offs—Sidecutters protect the side plates of the bucket and add cutting width. Some accept combination plates for even greater width. Strike-offs protect bucket side plates and cut the same width as the bucket.

LAMINITE®—Laminite® delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime.

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Features side-by-side replaceable teeth for ideal cutting force

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Features a wide cut and shallow digging profile that is specifically engineered for ditch cleaning, loam and sand.

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Are an effective tool for a variety of material handling applications that substantially increases an excavator’s versatility. Several models are offered to better match the application including the mechanical weld-on, hydraulic direct pin, & hydraulic progressive link thumbs. Thumbs are composed of A514 (T1) steel and ideal for demolition work from grasping logs & brush to construction debris.

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Is Hensley’s new HF series for 60 ton and larger hydraulic excavators. Flat bottom design beneficial for mass excavation / truck hauling application. Material type and material weight must be supplied to confirm bucket is suitable for application.

Model Designation

HFS: Heavy flat Strips – volume loading for packed ground, touch clay, loose dirt and some mixture of rock
HFP: Heavy Flat Plate – mass excavation , volume loading of same material as HFS plus, sandstone, most limestone and caliche, etc..
HFPS: Heavy Flat Plate & Strips – mass excavation, volume loading, a combination of HFS and HPS features. Bucket weight increased due to additional wear package. Capacity may be smaller depending on material type and density.

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Take a good thing and make it even better, delivering extreme-duty productivity and long life in shot rock, stratified materials, quarry work or any tough, highly abrasive application. Features like increased wear material, cast heel wear shrouds and XS G.E.T. System put the HPX in a class by itself.

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Multi-pin grabber units that pick up a variety of attachments including buckets, hammers, compaction wheels, rippers, and more for a wide range of excavators within the same weight class. Attachments can be easily changed within seconds from the operator’s seat without modifications which saves you time and money. Mechanical & hydraulic units are available to accommodate different applications and customer needs. For added security the hydraulic coupler has a double safety mechanism consisting of an automatic stopper lock and a pilot check valve while the mechanical unit has a lock plate to secure the adjustment bolt from loosening. With the versatility and safety features mentioned the Muroto Quick Coupler is the logical choice for all excavator customers.

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Designed with special teeth and adaptors to improve digging performance in limestone, caliche-type materials, fracturable materials and soils compacted by deep frost.

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Feature flatter floors and are recommended trenching and loading applications in dirt, loam, sand, gravel, loose clay and abrasive soils with limited rock. They are manufactured with a high strength tube upper structure, two-piece blade, horizontal wear strips on the bottom and a side wear kick plate. The XS G.E.T. System comes standard. Optional sidecutters, strike-offs or weld-on vertical edge protectors are available.

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Whether you’re tearing out a reinforced concrete abutment, scaling a tunnel, or running a pedestal-boom at the quarry, Hensley hydraulic breakers provide you superior. Impact energy for exceptional performance in a variety of rock and concrete demolition applications. The high impact power of the JTHB Series breakers is delivered through a combination of hydraulic and nitrogen gas energy without the use of accumulators. This same nitrogen gas design provides recoil absorption to minimize shock to the system while storing energy for the next blow, contributing less stress and fatigue to the machine and the operator for a friendlier experience!

Model Type

JTHB08-3

JTHB10-3

JTHB20-3

JTHB30-3

JTHB40-3

Impact Energy Class: ihf:ft(Nm) 100 (136) 150 (203) 250 (339) 350 (475) 550 (745)
Impact Frequency: bpm 930-1,300 700-1,200 600-1,150 550-1,000 580-1,060
Working Weight
1-Piece Side Plates – lb (kg) 165 (75) 187 (85) 242 (110) 418 (190) 485 (220)
2-Piece Side Plates – lb (kg) 463 (210) 562 (255)
Box Bracket – lb (kg) 198 (90) 264 (120) 364 (165) 562 (255) 705 (320)
Operating Pressure (psi) 870-1,885 1,015-2,030 1,160-2,175 1,450-2,175 1,450-2,320
Operating Pressure (Mpa) 6-13 7-14 8-15 10-15 10-16
Oil Flow (gpm) 4.75-6.6 5.30-7.9 5.3-9.2 6.6-11.9 7.9-14.5
Oil Flow (L/min) 18-25 20-30 20-35 25-45 30-55
Chisel Diameter – inch (mm) 1.57 (40) 1.77 (45) 2.0 (50) 2.28 (50) 2.5 (64)
Hose Size (inch) 3/8 1/2 1/2 1/2 1/2
Base Carrier – mt .7-1.5 1-2 1.5-2.5 2.4-4 3-4.5

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Model Type

JTHB50-3

JTHB60-3

JTHB70-3

JTHB120-2

JTHB160-3

Impact Energy Class: lbf-ft (Nm) 825 (1,118) 1,000 (1,356) 1,500 (2,034) 2,000 (2,712) 3,000 (4,067)
Impact Frequency: bpm 550-1,000 600-1,050 550-1,000 450-700 430-600
Working Weight
1-Piece Side Plates – lb (kg) 672 (305) 805 (365)
2-Piece Side Plates – lb (kg) 694 (315) 772 (350) 992 (450)
Box Bracket – lb (kg) 849 (385) 904 (410) 1,257 (570) 2,425 (1,100) 2,734 (1,240)
Operating Pressure (psi) 1,450-2,320 1,450-2,321 1,450-2,322 1,740-2,465 1,740-2,465
Operating Pressure (Mpa) 10-16 10-16 10-16 12-17 12-17
Oil Flow (gpm) 9.2-15.8 10.5-18.5 11.9-21.1 18.5-29.0 26.4-37.0
Oil Flow (L/min) 35-60 40-70 45-80 70-110 100-140
Chisel Diameter inch (mm) 3.0 (75) 3.0 (75) 3.75 (95) 4.5 (115) 4.5 (115)
Hose Size – inch 1/2 3/4 3/4 3/4 3/4
Base Carrier – mt 3.8-6 5.5-8 6-11 8-15 14-20

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Model Type

JTHB210-3

JTHB290-1

JTHB350-3

JTHB450-3

JTHB650-3

Impact Energy Class: lbf-ft (Nm) 4,500 (6,101) 5,500 (7,457) 7,500 (10,169) 10,000 (13,558) 12,000 (16,270)
Impact Frequency: bpm 490-630 370-490 380-450 370-470 370-470
Working Weight
1-Piece Side Plates – lb (kg)
2-Piece Side Plates – lb (kg)
Box Bracket – lb (kg) 3,968 (1,800) 4,960 (2,250) 5,952 (2,700) 7,937 (3,600) 10,031 (4,550)
Operating Pressure (psi) 2,030-2,610 2,030-2,610 1,885-2,610 2,030-2,610 2,030-2,610
Operating Pressure (Mpa) 14-18 14-18 13-18 14-18 14-18
Oil Flow (gpm) 42.2-52.8 42.2-55.5 47.5-60.7 63.4-79.2 74.0-103.0
Oil Flow (L/min) 160-200 160-210 180-230 240-300 280-390
Chisel Diameter inch (mm) 5.3(135) 5.5(140) 5.57(146) 6.3(160) 7.0(178)
Hose Size – inch 1 1 1 1 1/4 1 1/4
Base Carrier – mt 18-25 20-30 27-40 38-50 45-70

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Wheel loaders operate in every imaginable environment from loose sand and gravel to rock hard quarries. For every application there’s a rugged Hensley bucket designed for maximum productivity and bucket protection products that enhance their groundbreaking performance.

Research and real world experience have guided Hensley engineers to develop a range of economical, easy-to-use bucket protection products and accessories.

Vertical Shrouds — Protecting buckets from abrasive wear prolongs bucket life and protects your investment. Hensley offers a huge assortment of wear shrouds
Half Arrow Segments — Mechanically attached loader lip protection between adapters
Top Covers — Mate up with segments to protect the top of the lip between adapters
Bolt-on Edges — Designed for end-to-end or side-to-side positioning on all high-wear areas, they provide continuous protection against severe abrasion
Laminite — delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime
Rock Deflectors: Outside edge of loader bucket that deflects rocks away from the tires
Wear Runners — Mechanically attached replaceable wear protection with weld-on bases
Bolt-on Wear & Heel Plates: Positioned on all high-wear areas, they provide continuous protection against severe abrasion
Solid Spill Guards — Slotted on corners for the operator
Inside & Outside Liners — Added hardened plate for inside and outside of the bucket to reduce wear

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Available in two types: Coal Digging and Coal Loading. Application is for loading coal from stock pile or digging direct from the coal seam. Coal loading bucket standard configurations: include straight lip or modified spade lip. Either a smooth lip with no protection made from 400bnh material; lip with weld on edge protector or bolt on edges. Coal digging buckets standard configurations: straight or modified spade lip with weld on flush mount or two leg wrap around adapter.

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Typically used in sand and gravel applications. Truck loading and material handling. Standard configurations: straight lip with bolt on reversible edges or cast half arrow edges and bolt on heel plates. Our buckets are equipped with OEM base edges up to a 50 ton class loader that will allow for conversion to bolt on adapters and bolt on segments. Inside liners and vertical shrouds can be added on request.

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Used in applications that requires additional wear protection and greater penetration. Recommended for use in materials of low to medium abrasion. Dirt, compacted soil, shot or broken limestone, loose overburden material. Common configurations modified spade base edge with weld on adapters, bolt on segments, vertical shrouds, bolt on heel plates and optional liner. (Note: bolt on adapter arrangement available on most 17 to 50 ton class loaders) Inside Liner and Rock deflectors can be added upon request.

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Used in applications of extreme digging, high abrasion and high impact. Standard configurations: Include modified spade base edge weld on adapters, cast bolt on segments with cast bolt on top covers, vertical shrouds, inside liners, rock deflectors and bolt on heel plates. J-Bolt mechanical lip shrouds can be used in place of bolt on segments in most cases.

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The Xcentric Ripper is an excavator attachment developed for high-performance rock excavation and demolition work. At production rates 2 to 5 times greater than a hydraulic breaker, the Xcentric Ripper allows you to finish jobs quickly and efficiently, saving you time and money.

JGXR-10 JGXR-15 JGXR-20
Excavator Class – mt 8 – 12 13 – 18 20 – 23
Weight w/ bracket – lbs (kg) 2,050 (930) 3,748 (1,700) 5,512 (2,500)
Weight w/o bracket – lbs (kg) 1,828 (829) 3,417 (1,550) 4,850 (2,200)
Frequency – bpm 1,400 – 1,500 1,300 – 1,400 1,300 – 1,400
Hydraulic Working Pressure – psi (Mpa) 2,175 – 2,610
(15 – 18)
2,320 – 2,755
(16 – 19)
2,610 – 2,900
(18 – 20)
Hydraulic Return Pressure – psi (Mpa) 90 (0.6) 90 (0.6) 90 (0.6)
Case Drain Max Pressure – psi (Mpa) NA 60 (0.4) 60 (0.4)
Hydraulic Oil Flow – gpm (L/min) 16 (60) 32 (120) 42 (160)
Dimension L – inch (mm) 66 (1,680) 87 (2,200) 95 (2,400)
Dimension W – inch (mm) 18 (450) 26 (660) 31 (780)
Dimension H – inch (mm) 35 (900) 51 (1,300) 69 (1,750)

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JGXR-30 JGXR-40 JGXR-50
Excavator Class – mt 24 – 30 30 – 39 40 – 50
Weight w/ bracket – lbs (kg) 7,275 (3,300) 9,260 (4,200) 12,346 (5,600)
Weight w/o bracket – lbs (kg) 6,173 (2,800) 7,937 (3,600) 11,023 (5,000)
Frequency – bpm 1,200 – 1,300 1,100 – 1,200 900 – 1,000
Hydraulic Working Pressure – psi (Mpa) 3,190 – 3,480
(22 – 24)
3,190 – 3,480
(22 – 24)
3,770 – 4,060
( 26 – 28)
Hydraulic Return Pressure – psi (Mpa) 90 (0.6) 90 (0.6) 90 (0.6)
Case Drain Max Pressure – psi (Mpa) 60 (0.4) 60 (0.4) 60 (0.4)
Hydraulic Oil Flow – gpm (L/min) 48 (180) 53 (200) 66 (250)
Dimension L – inch (mm) 110 (2,800) 122 (3,100) 126 (3,200)
Dimension W – inch (mm) 34 (850) 35 (900) 35 (900)
Dimension H – inch (mm) 63 (1,600) 72 (1,840) 75 (1,900)

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JGXR-60 JGXR-80 JGXR-120
Excavator Class – mt 60 – 70 80 – 90 100 – 120
Weight w/ bracket – lbs (kg) 15,432 (7,000) 23,148 (10,500) 28,660 (13,000)
Weight w/o bracket – lbs (kg) 12,566 (5,700) 19,180 (8,700) 24,250 (11,000)
Frequency – bpm 900 – 1,000 900 – 1,000 900 – 1,000
Hydraulic Working Pressure – psi (Mpa) 3,770 – 4,060
(26 – 28)
4,350 – 4,640
(30 -32 )
3,190 – 3,480
(22 – 24)
Hydraulic Return Pressure – psi (Mpa) 90 (0.6) 90 (0.6) 90 (0.6)
Case Drain Max Pressure – psi (Mpa) 60 (0.4) 60 (0.4) 60 (0.4)
Hydraulic Oil Flow – gpm (L/min) 74 (280) 100 (380) 114 (430)
Dimension L – inch (mm) 136 (3,450) 150 (3,800) 158 (4,000)
Dimension W – inch (mm) 43 (1,100) 52 (1,320) 52 (1,320)
Dimension H – inch (mm) 85 (2,170) 90 (2,300) 111 (2,820)

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The complete line of Hensley blades and accessories offers uncompromising quality and superior performance, with configurations for most brands of mining, earthmoving and construction equipment. Innovative solutions are available in many variations, materials, types and sizes, all engineered to deliver maximum performance and long life.

Hensley dozer blades are manufactured of heat-treated, through-hardened steel for maximum abrasion resistance and edge strength, with hot cupped end bits for extremely hard, highly abrasive conditions. Tungsten carbide embedding is available for added abrasion protection and extended wear life. Cast end bits maximize wear life and minimize waste.

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Count on maximum abrasion resistance and wear strength from Hensley excavator blades. They’re manufactured of heat-treated, through-hardened steel, with carbide embedding and serrated tooth blades available for an even higher level of protection and performance. For every material and every application you’ll find solutions from Hensley.

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Every application offers unique challenges. Hensley grader blades and accessories are engineered to fit specific needs, from earth moving to street maintenance. Easy to handle, easy to change, Hensley blades are available in many different variations, material types and sizes. Specialty blades such as serrated tooth, carbide tipped and carbide embedded products outperform standard blades in the most demanding conditions.

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Hensley offers a complete line of job-engineered loader blades and wear accessories for loaders in the toughest work environments. Cast or heat-treated, through-hardened blade segments and end bits are available for most major grader brands. Special products such as carbide embedded and arrow head blades outperform standard blades in the most demanding conditions.

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Our scraper blades are manufactured of heat-treated, through-hardened steel for strength and wear-resistance. They are available in various lengths and thicknesses, with drop-center sections for most equipment brands. Protect the scraper bowl from costly wear and damage with hardened steel router bits. Tungsten carbide embedding is available for added abrasion protection and extended wear life.

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XS is Hensley’s patented system of ground engaging tools that takes strength, durability, performance and productivity to the extreme. Our engineers analyzed where and how your machines work, and designed a system with a wide range of safe, economical and hard-working solutions.From loose dirt and crushed concrete, to the most abrasive mining applications, the high quality steel and unique design of the XS System minimizes downtime and maximizes productivity. From hydraulic excavators and loaders to draglines and cable shovels, XS improves safety and reduces costs.

Hydraulic Excavators, Face Shovels and Draglines
Advanced engineering and high quality steel standards give the TS System components a distinct advantage in performance, safety and economy. With products for virtually every application, the TS System features a high strength design that allows for smooth material flow. The reusable fastener system saves money without compromising safety and productivity.

System Features & Benefits
Patented hammerless fastening system for the tooth and intermediate adapter
Rotary tooth pin
Square nose design for better tooth to adapter fitment
Nose is up to 15% stronger than the competition
Intermediate adapter has a tapered hammerless design
Fully stabilizing nose for better fitment

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Better Shape / Higher Consumption Ratio
The Tooth Consumption Ratio for ground engaging tools indicates the percentage of available wear material on the whole tooth. The greater the ratio (a percentage), the better the value because more of the tooth is used and less is thrown away. For example, a 25 lb. tooth with a 40% consumption ratio yields 15 lbs. of scrap material when the tooth wears out. A 25 lb. tooth with a 60% consumption ratio, would only scrap 10 lbs. of material. XS System teeth are designed for maximum consumption ratios and strength without unnecessary bulk. These teeth remain sharp and penetrating longer, so you keep working longer at a lower cost.

XS System Benefits
Better penetration and cycle times
Hardness throughout the tooth
Unique high strength design
Unique reusable fastener
Less “throw away” waste
Fast tooth changeover

Hardness Right to the Core
Some teeth are hard on the exterior but their interiors are soft from interior heat treatment. Hensley XS System teeth are manufactured to a higher standard. All XS System teeth are heat treated to meet critical specifications for strength and durability.

Fastener
Installation and replacement have never been quicker or easier. Our simple, reusable fastener system saves time and money by unlocking with a simple 90-degree turn.

Excavator Tooth Styles
SYL – Standard: General applications
SD – Chisel: General purpose tooth designed for penetration
RC – Rock Chisel: Designed for better penetration and long wear life
T – Tiger: Designed for good penetration with ribs for strength
TV – Tiger: Offers best penetration in tight material
WT – Twin Tiger: Designed for penetration for corners
UT – Twin Tiger: Offers longer life penetration for corners
F – Flare: Loose material for clean bottom and greater fill
SC – Short: High impact application and prying

Loader Tooth Styles
RP2/RP3 – Rock Penetrator: Greater bottom wear and penetration
BPS – General Purpose: General applications
RPX – Rock Penetrator Heavy: Offers more material for longer wear life
RPHL – Rock Penetrator Long: Offers longer wear life

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Hydraulic Excavators
Hensley’s patented XS2 System of ground engaging tools is specially engineered to meet the demands of the toughest mining applications. The unique square tooth design combines strength, durability and earth-moving performance with a one-piece, hammerless pin for quick, safe installation and maintenance.

System Benefits
Square shape allows for tighter fit of tooth on the nose
Larger fit surface for added nose strength
Added strength throughout the pin hole
Utilizes hammerless one piece patented pin

Excavator Tooth Styles
SYL – Standard: General applications
SD – Chisel: General purpose tooth designed for penetration
RC – Rock Chisel: Designed for better penetration and long wear life
T – Tiger: Designed for good penetration with ribs for strength
TV – Tiger: Offers best penetration in tight material
UT – Twin Tiger: Offers longer life penetration for corners

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Hensley’s XSC System is engineered for performance, safety and economy under punishing mine conditions. Teeth feature high usable wear material and a shape that yields high dipper fills. Available for WH-10 and WH-12, there is no lip modification required for adapter installation; XSC fits existing Whisler lips with standard adapters. As with all Hensley products, safety is paramount in the XSC System design. The reusable pin system means there is no hammer needed for tooth installation or removal, and no need to work under the dipper to remove the lock.

System Features
Safe and easy to use; no hammer needed for installation or removal.
No lip modification required; fits existing Whisler lips with standard adapters.
Quicker adapter change-out.
Available for WH-10 and WH-12. WH-8 coming soon.
No need to work under dipper to remove lock.

System Benefits
Adapter
Tooth adapter ratio – 12 to 1 Target
Tooth
High useable wear material
High dipper fill factor
Reusable pin system

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The Hensley line of ground engaging tools for construction and mining also includes a wide selection of Direct Replacement Parts for OEMs. These custom-engineered products can be used with Hensley loader and excavator buckets, and most other bucket brands.

The Hensley line of ground engaging tools for construction and mining also includes a wide selection of Direct Replacement Parts for OEMs. These custom-engineered products can be used with Hensley loader and excavator buckets, and most other bucket brands.

The line features replacements for:

Amsco style teeth, pins, and rubber plugs
Ateco style ripper teeth and fasteners
Bofors style teeth
Bucyrus-Erie style teeth and fasteners
Case/Drott style backhoe and 4-in-1 bucket teeth, adapters, and pins
Caterpillar® teeth, adapters, ripper shanks, edge segments, shank guards,
compactor feet, side cutters, end bits, heel plates, and fasteners
John Deere style teeth and pins
Erie-Strayer style clamshell teeth
ESCO® style teeth, adapters, sidecutters, wear edges, and pins
Fiat Allis style teeth, adapters, and pins
Ford style backhoe teeth, adapters, and pins
Galion style scarifier shanks, tips, and pins
H&L style teeth, adapters, and pins
Hendrix style dragline and excavator teeth and fasteners
Komatsu style ripper teeth, excavator teeth, adapters, shank guards, and fasteners
O&K style teeth and fasteners
Page style teeth and fasteners
Preco style teeth, ripper shanks, and fasteners
Wearpact style teeth and fasteners

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Delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime.This unique product, created in 1971 by Hensley Industries Australia, consists of a layering of white iron over mild steel. The steel backing cushions the white iron, enabling it to withstand extreme abrasive conditions.Available in a variety of shapes and sizes, Laminite is easily installed to most high wear areas on mining and earthmoving equipment, or any application needing extreme protection, including the steel, cement, coal, glass, sugar cane and wood chip industries.

Delivers the ultimate protection against impact and high abrasion in some of the harshest conditions. The result: reduced maintenance and less downtime. This unique product, created in 1971 by Hensley Industries Australia, consists of a layering of white iron over mild steel. The steel backing cushions the white iron, enabling it to withstand extreme abrasive conditions. Available in a variety of shapes and sizes, Laminite is easily installed to most high wear areas on mining and earthmoving equipment, or any application needing extreme protection, including the steel, cement, coal, glass, sugar cane and wood chip industries.

Applications
Weld-on Adapters and Wear Caps
Dragline Bucket Protection
Shovel Bucket Protections
Loader Bucket Protection
Excavator Bucket Protection
Conveyor Chute Liners
Feeder Deck Plates
Quarry and Mining Grizzly Screens
Gyratory and Jaw Crusher Liners
Tub Grinders

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To achieve the highest levels of productivity, attachments must be designed smart and built strong. Hensley cast lip systems feature a streamlined design for better penetration. They are engineered of high quality steel for superior strength and wear resistance. Installation and replacement are safe and easy with the unique J-bolt pinning system.
Product Range :

To achieve the highest levels of productivity, attachments must be designed smart and built strong. Hensley cast lip systems feature a streamlined design for better penetration. They are engineered of high quality steel for superior strength and wear resistance. Installation and replacement are safe and easy with the unique J-bolt pinning system.

System Features & Benefits
Manufactured with 55H material with superior strength and wear resistance
Mechanical wearcap for added lip protection and quick replacement
Full protection in between components to reduce lip washout and wear
Streamline design for better penetration
J-bolt shroud for easy and safe installation and replacement
XS and TS Series adapters and teeth for safe and easy installation and replacement.

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